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Base Finish and Flatness Flipping a heatsink over to inspect the business end is often a simple indicator of overall cooler quality. More practically speaking, a heatsink is in many ways only as effective as the contact it makes with the processor - the flatter and smoother the better. Base finish is one of the criteria that Frostytech measure in the course of evaluating heatsinks, and it involves two distinct aspects. Surface Finish is the first; this is calculated with the aid of Surface Roughness Comparator that has a cross section of common machine surface finishes and their numerical surface roughness equivalents in microinches. The second is Surface Flatness. This is tested with an engineers straight edge or proven flat surface, in two axis. The base of the Zalman CNPS12X heatsink is generally flat in one axis and very slightly convex in the opposite, mostly just over the center. The exposed copper heatpipes have been squished flat but for some reason Zalman do not machine the base lightly to remove the slight unevenness that typically occurs when a heatsink passes through the reflow oven to solder it in place. The heatpipes vary every so slightly against a straight edge as a result. The nickel plating adds durability to the unit as a whole, but Frostytech generally prefers this coating to be machined away from the processor mounting surfaces for the sake of optimal thermal conductivity too. Surface roughness is at or better than ~8 microinches, which is excellent. Next up, Frostytech heatsink sound level measurements...
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